FATI by Thermon — ATEX/IECEx Certified

ATEX/IECEx Hazardous Area Electric Heaters

Explosion-proof electric heating solutions certified for use in hazardous locations. ATEX and IECEx-certified heaters meet global standards for Zone 1, Zone 2, and classified area installations across oil & gas, chemical processing, pharmaceutical, and other explosive atmosphere applications.

ATEX/IECEx Hazardous Area Electric Heaters

Why FATI for Hazardous Area Heating?

Engineered for safety and compliance in the world’s most demanding explosive atmosphere environments

Global Compliance

ATEX (Europe), IECEx (International), NEC/CEC (North America) certifications for worldwide hazardous location installations.

Explosion Protection

Certified explosion-proof enclosures, flameproof construction (Ex d), and increased safety (Ex e) designs to prevent ignition in explosive atmospheres.

Zone & Group Rated

Solutions for Zone 0, 1, 2 (gas) and Zone 20, 21, 22 (dust) with temperature class ratings from T1 to T6.

Application Expertise

Decades of experience engineering electric heaters for offshore platforms, refineries, chemical plants, and pharmaceutical facilities.

ATEX/IECEx Certified Product Range

Explosion-proof electric heaters certified to global hazardous area standards

ATEX/IECEx Flanged Heaters

ATEX/IECEx Flanged Heaters

Explosion-proof flanged immersion heaters for direct heating in hazardous area tanks, vessels, and process equipment.

Typical Applications: Process tanks, reactors, and vessels in refineries, chemical plants, offshore platforms

ATEX Zone 1 & 2 IECEx Ex d Ex e
  • Explosion-proof terminal housings
  • Gas Groups IIA, IIB, IIC certified
  • Temperature class T1 to T6
  • Stainless steel and Incoloy sheath
  • ANSI and DIN flange configurations
  • IP66/IP67 enclosure protection
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ATEX/IECEx Threaded Heaters

ATEX/IECEx Threaded Heaters

Compact screw-plug immersion heaters with certified explosion-proof construction for classified area installations.

Typical Applications: Small tanks, hydraulic reservoirs, process equipment in classified areas

ATEX Zone 1 & 2 IECEx Ex d Ex e
  • Explosion-proof terminal boxes
  • NPT and BSP threaded mounting
  • Compact form for confined spaces
  • Various watt density options
  • Temperature-rated cable entries
  • Quick field replacement design
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ATEX/IECEx Electric Duct Heaters

ATEX/IECEx Electric Duct Heaters

Certified duct and air heaters for process air heating and HVAC in explosive atmosphere environments.

Typical Applications: HVAC in classified areas, process air heating, drying systems in explosive atmospheres

ATEX Zone 1 & 2 IECEx Ex d Ex e
  • Process air and inert gas heating
  • Explosion-proof construction
  • Low watt density safe operation
  • Integrated safety thermostats
  • Custom duct sizing and airflow
  • Zone 1 and Zone 2 rated
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Ex-Rated Heating Elements & Components

Ex-Rated Heating Elements & Components

ATEX/IECEx certified heating elements, terminal boxes, and components for OEM and replacement applications.

Typical Applications: OEM equipment, replacement parts, custom engineered heating systems in hazardous locations

ATEX IECEx Ex d Ex e
  • ATEX/IECEx certified elements
  • Flameproof and increased safety grades
  • Custom watt density configurations
  • Stainless steel and Incoloy options
  • Compatible with Zone 1 and Zone 2
  • Engineered replacement solutions
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Zone Classification Guide

Understanding zone classifications, gas groups, and temperature classes for proper heater selection

Gas/Vapor Zone Classifications

Zone 0

Explosive gas atmosphere present continuously or for long periods

Equipment Required: Category 1 equipment required (very limited heater applications)

Examples: Inside storage tanks, inside piping

Zone 1

Explosive gas atmosphere likely to occur in normal operation occasionally

Equipment Required: Category 1 or 2 equipment (Ex d, Ex e, Ex p heaters)

Examples: Near tank vents, loading areas, process equipment

Zone 2

Explosive gas atmosphere not likely during normal operation; if it occurs, only briefly

Equipment Required: Category 1, 2, or 3 equipment (wider range of heater options)

Examples: Adjacent to Zone 1 areas, secondary containment

Group IIA
Representative Gases:
Propane, Benzene, Acetone, Ammonia
Low ignition sensitivity
Group IIB
Representative Gases:
Ethylene, Ethyl ether
Medium ignition sensitivity
Group IIC
Representative Gases:
Hydrogen, Acetylene, Carbon disulfide
High ignition sensitivity (most stringent)

Temperature Classes (Maximum Surface Temperature)

T1 ≤ 450°C

High-temperature process heating

T2 ≤ 300°C

General industrial heating

T3 ≤ 200°C

Moderate-temperature applications

T4 ≤ 135°C

Low to moderate temperature

T5 ≤ 100°C

Low-temperature applications

T6 ≤ 85°C

Very low-temperature applications

Certification & Quality Assurance

Comprehensive certification and documentation to ensure regulatory compliance across global markets

ATEX (Europe)
Directive 2014/34/EU
Coverage:
European Union explosive atmosphere regulations
Marking:
CE marking with Ex notation and notified body number
IECEx (International)
IEC 60079 series
Coverage:
International Electrotechnical Commission standards for explosive atmospheres
Marking:
IECEx certificate of conformity
NEC/CEC (North America)
Class I Division 1 & 2, Class I Zone 1 & 2
Coverage:
National Electrical Code (USA) and Canadian Electrical Code
Marking:
UL/CSA certification and labeling
Complete Documentation Package
Certificate of Conformity
Technical Construction File (TCF)
Declaration of Conformity
Installation and Operating Instructions
Nameplate and Marking Details
Quality Control Test Reports

Important Compliance Notice

Proper selection of explosion-proof electric heaters requires detailed analysis of the hazardous area classification, gas group, temperature class, and process conditions. Installation must comply with all applicable local, national, and international electrical codes and standards.

FATI by Thermon engineering review is mandatory FATI by Thermon engineering review is mandatory for all hazardous area heater applications. Our certified engineers will verify zone classification compatibility, review process parameters, confirm certification requirements, and ensure complete compliance documentation.

Installation, operation, and maintenance must be performed by qualified personnel in accordance with manufacturer instructions and local regulations. Modifications to certified equipment may void certifications and create safety hazards.

Required for all ATEX/IECEx heater quotes:

  • Hazardous area zone classification and gas group
  • Required temperature class and ambient conditions
  • Process medium, temperature, and operating parameters
  • Installation location country and applicable standards
  • Complete technical drawings and specifications

Request ATEX/IECEx Heater Quote

Provide hazardous area details and our certified engineers will design a compliant heating solution