FATI by Thermon / Engineered Systems

Custom Engineered Heating Systems & Controls

Turnkey heating solutions from concept to commissioning. Complete packaged systems with integrated controls, power distribution, and ongoing service support for complex industrial applications.

  • Complete system design and engineering
  • Integrated control panels and automation
  • Factory testing and pre-commissioning
  • Installation, training, and ongoing support
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Custom Engineered Heating Systems & Controls

1000+

Custom Systems Delivered

50+ Years

Engineering Experience

24/7

Technical Support

Global

Project Delivery

System Capabilities

End-to-end engineered heating solutions — from individual components to complete turnkey systems

Tailor-Made Heating Systems

Tailor-Made Heating Systems

Custom-engineered electric heating assemblies designed to your exact specifications and process requirements.

  • Multi-zone temperature control
  • Redundant heating elements
  • High-power distribution (up to 5MW+)
  • Skid-mounted or field-installed
  • Integration with existing infrastructure
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Electric Control Panels

Electric Control Panels

Complete power and control solutions with switchgear, contactors, SCRs, and integrated safety systems.

  • UL 508A listed panel fabrication
  • VFD and SCR power control
  • Temperature monitoring and alarms
  • Remote access and diagnostics
  • NEMA 1, 4, 4X, 12 enclosures
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Transformers & Power Distribution

Transformers & Power Distribution

Step-down transformers, disconnect switches, and power distribution for complete electrical integration.

  • Custom voltage transformation
  • Load balancing and power factor correction
  • Overcurrent and ground fault protection
  • Compliance with NEC, IEC standards
  • Factory witness testing available
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Packaged Process Skids

Packaged Process Skids

Pre-assembled, pre-wired heating systems ready for field installation and quick commissioning.

  • Complete factory assembly and testing
  • Reduced field installation time
  • Piping, valves, instrumentation included
  • Weatherproof and hazardous area ratings
  • Turnkey delivery and startup
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Controls & Automation Integration

Advanced control systems and seamless integration with your existing automation infrastructure

Power Control

  • Contactors and relays
  • SCR/SSR phase angle control
  • VFD integration
  • Soft-start capabilities
  • Load shedding logic

Temperature Control

  • PID control loops
  • Multi-zone coordination
  • Cascade control strategies
  • Adaptive algorithms
  • Alarm management

Safety & Interlocks

  • Over-temperature cutouts
  • Ground fault detection
  • Airflow/flow interlocks
  • Emergency shutdown systems
  • Redundant sensors

Communication & HMI

  • Modbus RTU/TCP
  • Ethernet/IP
  • Profibus/Profinet
  • OPC UA servers
  • Web-based HMI

PLC Integration

  • Allen Bradley
  • Siemens S7
  • Schneider Modicon
  • GE/Emerson
  • Custom ladder logic

Data & Analytics

  • Trend logging
  • Energy monitoring
  • Predictive maintenance
  • Remote diagnostics
  • Cloud connectivity

CFD & Design Support

Computational fluid dynamics modeling and thermal analysis to optimize system performance before fabrication.

  • Temperature distribution analysis
  • Airflow and heat transfer modeling
  • Energy consumption optimization
  • What-if scenario testing
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Complete Project Lifecycle Services

End-to-end support from initial design through ongoing maintenance and optimization

Design & Engineering

  • Conceptual design and feasibility studies
  • Thermal and electrical calculations
  • P&ID and electrical schematics
  • 3D modeling and layout drawings
  • Material selection and specifications
  • Value engineering and cost optimization

Manufacturing & Testing

  • Factory fabrication and assembly
  • Quality control and inspection
  • Factory acceptance testing (FAT)
  • Pre-commissioning verification
  • Witness testing available
  • Complete documentation packages

Installation & Commissioning

  • Site installation supervision
  • Electrical hookup and verification
  • System startup and commissioning
  • Performance verification testing
  • Operator training and documentation
  • As-built drawings and manuals

After-Sales Support

  • Spare parts programs and inventory
  • Preventive maintenance schedules
  • Emergency repair and troubleshooting
  • Remote monitoring and diagnostics
  • Performance optimization reviews
  • System upgrades and retrofits

Typical Project Timeline

From concept to commissioning: understanding the engineered heating system delivery process

01

Initial Consultation

1-2 weeks

Discuss project requirements, constraints, and objectives with our engineering team

02

Conceptual Design

2-4 weeks

Develop preliminary system design, schematics, and budget estimates

03

Detailed Engineering

4-8 weeks

Complete P&IDs, electrical drawings, control logic, and material specifications

04

Fabrication & Testing

8-16 weeks

Manufacture components, assemble systems, and perform factory acceptance testing

05

Delivery & Installation

2-4 weeks

Ship to site, supervise installation, and integrate with existing systems

06

Commissioning & Training

1-2 weeks

System startup, performance verification, operator training, and handover

📌 Timeline Note

Timelines vary based on project complexity, scope, and customer approval cycles. Expedited schedules available for urgent requirements. Contact our project management team for a detailed schedule tailored to your project.

Request Engineering Review

Tell us about your project and our engineering team will develop a custom heating system solution