POWERBLANKET | A THERMON PRODUCT LINE
Custom Powerblanket Heating Solutions
When freezing temperatures, viscosity swings, or exposed equipment threaten uptime, custom Powerblanket solutions bring controlled, even heat to the point of need—engineered to your dimensions, environment, and performance requirements.
- Custom fit and coverage for complex shapes and hard-to-heat assets.
- Designed for reliability in the field with fast installation and removal to simplify winterization.
- Even heat distribution to help maintain flow and protect temperature-sensitive materials.
- Backed by Thermon process-heating expertise for mission-critical environments.
Solve the problems cold weather creates—before they become downtime.
Frozen valves. Plugged chutes. Thickened fluids. Winterization labor that disrupts operations. Powerblanket custom heating solutions are built to support freeze protection, temperature maintenance, and flow assurance—so teams can keep critical processes moving, even in harsh conditions.
Maintain flow
Keep fluids and gases moving with controlled temperature support.
Reduce winterization labor
Simplify installation and removal compared to traditional field-intensive approaches.
Prevent blockages
Keep chutes and conveyance surfaces warmer to reduce sticking and freezing.
Protect critical equipment
Keep valves and exposed components functional in freezing conditions.
Control Temperature. Protect Materials. Keep Operations Moving
Learn about the solution that matches your application. Use the links below to go directly by product type.
Powerblanket pipe heating blankets help maintain reliable flow by delivering temperature-controlled heat where freeze-ups start—on exposed pipe runs, tubing bundles, hoses, and pipelines. Designed to accelerate initial heat-up and reduce power to maintain preset temperature after setpoint is achieved.
- Helps prevent pipe damage and flow disruptions
- Designed to protect temperature-sensitive fluids without overheating risk (application dependent)
Powerblanket valve heaters weatherproof valve and manifold systems with freeze protection for gate valves, ball valves, and other critical components—with a simple design that can reduce the need for work crews to install/remove heat trace, insulation, and cladding.
- Maintain consistent material flow and temperature
- Reduce downtime caused by frozen valves
Powerblanket tank heaters help maintain consistent temperatures and reliable pressure by delivering controlled, uniform heat directly to tanks, cylinders, and vessels. Designed to accelerate initial heat-up and reduce power consumption once setpoint is reached, they protect temperature-sensitive materials and ensure optimal performance in cold environments.
- Helps prevent freezing and pressure loss in tanks and cylinders
- Maintains proper viscosity for improved material flow and handling
- Designed to deliver even, controlled heat without hot spots
For applications where geometry, duty cycle, and safety requirements vary, Powerblanket custom hopper heaters take a tailored approach—engineered to match equipment contours and help maintain consistent temperatures while minimizing hotspots.
- Custom designs for your specifications
- Uniform heating to keep temperatures consistent
Beyond pipes and valves: custom solutions for complex assets
If your application is exposed, irregularly shaped, or difficult to insulate, Powerblanket's custom engineering team can design solutions that fit the equipment you rely on—helping protect instrumentation, manifolds, pumps, and more.
- Equipment boxes and weatherproof enclosures
- Instrumentation enclosure heaters
- Custom hot box / pallet warming configurations
How custom works
Define the application
What you're heating, target temperature, duty cycle
Confirm environment
Wind/moisture, ambient lows, indoor/outdoor
Confirm power + controls
Available voltage, thermostat/control approach
Confirm fit
Dimensions, access points, attachment method
Build + deploy
Installation guidance, documentation, ongoing support
What we need from you
- Dimensions + photos (recommended)
- Material type + desired storage/operating temperature
- Hazardous location classification (if applicable)
- Power availability and control preference
Working in hazardous areas?
Tell us your classification early. Powerblanket offers hazardous location options across select product lines, including solutions certified up to C1D1 for certain tank heating applications (application dependent).
Request a Custom Quote
Share your application details and we'll route you to the right Powerblanket custom solution—designed to fit your equipment and support reliable temperature control in the environments you operate in.
Custom resources & documentation
Quick-Start & Troubleshooting
Custom quick-start and troubleshooting guides for Powerblanket custom heating solutions.
View Resources →Spec Sheets & Brochures
Custom heater spec sheets and brochures to support your project planning and procurement process.
View Resources →Powerblanket Resource Center
Access the full Powerblanket library of product documentation, installation guides, and technical resources.
View Resources →Build a custom solution that fits, without slowing operations.
Tell us about your application. We'll help you stay ahead with Powerblanket custom, container temperature control, or flat heating blankets.
